Custom Silicone Foam for EV Battery Packs

Model:
fqimr12
Brand:
FQ

Availability:

Quantity:



Fuqiang custom EV battery silicone foam provides reliable cushioning, compression recovery, sealing, thermal insulation and vibration control for battery cells, modules, PDU systems and pack enclosures. Custom thicknesses, densities, adhesive backings and die-cut shapes are available for prototypes and mass production.
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Product Description

Customized Automotive Batteries High Temperature Insulating Silicone Foam

Overview

Our Customized Automotive Batteries High Temperature Insulating Silicone Foam is engineered to meet the demanding requirements of the automotive industry. This advanced material provides exceptional thermal insulation, ensuring battery safety and efficiency under extreme conditions. Designed for electric, hybrid, and conventional vehicles, our silicone foam enhances performance and longevity.

Key Features

High Temperature Resistance

-Performance in Extreme Conditions: Withstands temperatures up to 250°C, preventing battery overheating and maintaining optimal function.

-Thermal Stability: Maintains performance over a wide temperature range, ensuring reliability in various climates.

Superior Insulation

-Minimized Heat Transfer: Reduces heat conduction, optimizing battery efficiency and extending life.

-Energy Efficiency: Enhances overall vehicle energy management by maintaining consistent battery temperatures.

Customization Options

-Tailored Solutions: Available in various sizes, thicknesses, and densities to fit specific battery configurations and requirements.

-Design Flexibility: Customizable shapes and cuts to accommodate complex battery geometries.

Durability and Lightweight

-Robust Construction: Resistant to wear, tear, moisture, and UV exposure, ensuring long-lasting protection.

-Lightweight Material: Adds minimal weight, preserving vehicle efficiency and performance.

Applications

Electric Vehicles (EVs)

-Battery Pack Insulation: Protects against thermal runaway, enhancing safety and performance.

-Thermal Management: Maintains optimal operating temperatures for extended battery life.

Hybrid Vehicles

-Efficient Energy Use: Supports energy conservation by reducing thermal loss.

-Component Protection: Shields sensitive components from temperature fluctuations.

Conventional Vehicles

-Lead-Acid and Lithium-Ion Batteries: Enhances thermal management for improved reliability.

-Engine Compartment Insulation: Provides additional protection in high-temperature areas.

Features

Extra Very Soft Hard Medium Open Closed Cell Silicone Foam Sponge 1mm Gasket

Wide operating temperature – silicone foam has a temperature range of -67°F to 392°F (-55°C to 200°C).
Water sealing – the closed cell products offer good water sealing with relatively low compressive forces.
Dust sealing – open cell and closed cell products can be used for sealing out dust with low compressive forces.
Compression set resistance – silicone foam offers excellent compression set resistance (ability to rebound to original thickness).
UV and ozone resistance – silicone products have excellent UV and ozone resistance due in part to their inorganic backbone. This provides long term performance.
UL gasketing – most silicone foam products are UL 94 flame rated for gasketing.

Performance	LS-FS2400	LS-FS2100	Test Method
Colo(u)r	White/Black/Grey/Red	White/Black/Grey/Red	Visual
Density (kg/m³)	420±50	950±50	GB/T 6363-2009
Water Absorption (%)	1.2	1.5	QBT 2669-2004
Low Temperature (℃)	-50	-55	QBT 2669-2004
Continuous Max Temperature (℃)	200	240	QBT 2669-2004
Max Temperature For Intermittent Use (℃)	250	280	Internal
Amount Of Permanent Compression Deformation (%)	＜1 (22hrs, 70℃ 50% compression)	＜2 (24hrs, 23℃ 25% compression)	GBT 6669-2008
Amount Of Permanent Compression Deformation (%)	＜2 (22hrs, 100℃ 50% compression)	＜5 (24hrs, 50℃ 25% compression)	GBT 6669-2008
Tensile Strength (Kpa)	≥350	≥350	GB/T6344-2008
Elongation (%)	80	50	GB/T6344-2008
Flame Retardant (UL94)	V0	V1	GBT 2408